Machine availability board
Monitor machine status, planned production time, run time, downtime, and shift-level availability signals.
Engineered Quality Solutions builds EQS-AI
OEE tracking software for manufacturing teams.
Track machine availability, planned downtime, maintenance events, performance losses, quality losses, FPY, and adjusted FPY in one controlled workflow.
Project portfolio
$428K
validated savings in review
OEE Adjusted
82.4%
line 4
SPC Signals
3
open responses
Gate reviews
DefineApproved
MeasureIn review
ControlReady
OEE workflow
Capture the operational reality behind each run.
Planned downtime scheduling
Separate planned downtime from true losses so OEE Live and OEE Adjusted views stay meaningful.
Operator run entry
Capture work order, product, standard rate, good count, reject count, scrap reason, and operator notes.
Maintenance events
Log planned maintenance and unplanned maintenance events with downtime categories and follow-up actions.
Quality adjustments
Account for downstream scrap adjustments, FPY vs FPY Adjusted, quality loss, and defect patterns.
Dashboards
Review shift, machine, product, work-order, department, and multi-site dashboards for performance action.
OEE Live and OEE Adjusted
Separate the metric from the management conversation.
EQS-AI helps teams distinguish live production performance from adjusted views that account for planned downtime, maintenance, quality downstream scrap, and approved corrections.
- Availability, performance, and quality loss breakdowns
- FPY and FPY Adjusted visibility
- Downtime, maintenance, scrap, and quality adjustment history
Demo modules
Use the project demo to show governance, evidence, sustainment, and reporting.
EQS-AI demos should show how a project moves from charter and benefit estimate to process evidence, control plan, SPC sustainment, assigned actions, PowerPoint export, and executive dashboard visibility.
Roadmap & Charter
Show project governance from day one with DMAIC or DMEDI roadmap status, charter scope, owners, sponsors, risks, and tollgate expectations.
Financials
Compare estimated, baseline, and actual benefit so teams can separate opportunity sizing from validated savings and leadership-approved impact.
Process Map, SIPOC & Pareto
Use process mapping, SIPOC, and Pareto views to build process understanding before jumping to countermeasures.
MSA, Capability, Fishbone, FMEA & DOE
Connect measurement quality, process capability, root cause analysis, risk prioritization, and experimental evidence to better decisions.
Control Plan & SPC Dashboard
Move from improvement to sustainment with control plans, control charts, capability signals, and ongoing SPC dashboard visibility.
Actions, PowerPoint Export & Executive Dashboard
Keep accountability visible with assigned actions, PowerPoint-ready exports, and executive dashboards for sponsors and leadership reviews.
Start with one line, then scale OEE across the site.
Use EQS-AI services for OEE implementation, dashboard setup, and practical operator workflow design.